What is the difference between tempered glass, semi tempered glass, and homogeneous tempered glass?
- 2023-10-21
- 0
- Foshan Fuyuan Glass Technology Co.,Ltd
01
What are tempered glass and semi tempered glass?
What are their characteristics?
Tempered glass:By heating and rapid cooling the glass,the surface presents uniform compressive stress and the interior presents uniform tensile stress,thereby improving the flexibility and strength of the glass by several times.Visually speaking,the upper and lower surfaces of tempered glass are like a spring net that contracts towards the middle,while the inner middle layer is like a spring net that stretches outward.When the glass is bent,the spring on the outer surface is stretched,allowing it to bend a larger arc without breaking,which is the source of toughness and strength.If for some reason the tension and tension balance of the tempered glass mesh is disrupted,it will disintegrate and break into small particles.
Tempered glass shattered by external force
Tempered glass has the following characteristics
Safety:The strength of tempered glass is 3-4 times that of ordinary glass,and it appears as small particles after crushing.It can minimize the damage caused by glass falling or splashing after crushing,making it a safety glass.
Thermal stability:Tempered glass has good thermal stability,and there can be a temperature difference of 200℃on the same piece of glass without thermal cracking.
Disadvantages:There is a phenomenon of self explosion,which occurs when tempered glass is naturally placed and ruptures.At the same time,the tempering process can affect the flatness of the glass.
Semi tempered glass:It is a type of glass that falls between ordinary glass and tempered glass.Its strength is about twice that of ordinary glass,and the broken pieces are relatively large,so it is not considered safety glass.
After the breakage of semi tempered glass
The cracks of semi tempered glass that break will not intersect.Although it is not a safety glass,when clamped and installed on all four sides,even if it breaks,each fragment is fixed by the edges,so it still has a certain degree of safety;Its thermal stability is weaker than tempered glass,and it can withstand a temperature difference of 100℃without generating thermal cracking;The biggest advantage is that there is no defect of self explosion.
It should be noted that glass with a thickness of less than 8mm can be processed into semi tempered glass,while glass with a thickness of over 12mm is difficult to process into semi tempered glass.
02
What is self explosion of tempered glass?
What is the self explosion rate of tempered glass?
Self explosion of tempered glass refers to the cracking caused by internal stress of the glass under no external force.The main reason for self explosion is the increase in volume of nickel sulfide(NiS)crystals in the glass during phase transformation or the expansion of hard silicon crystals,which causes the tensile stress to be greater than the tensile stress,disrupting the balance between tension and tension and causing the glass to break.There are obvious signs of"butterfly spots"after self explosion.
After self explosion of tempered glass
Due to the inability of existing online detection equipment in float glass production lines to detect nickel sulfide or hard silicon crystals with particle sizes of several micrometers,self explosion is unpredictable,hence it is called an inherent property or defect of tempered glass.
The self explosion rate is a post event statistical data that has no scientific basis and only commercial significance.It is scientifically reasonable to infer the self explosion rate of glass based on the number of impurities contained in glass materials using big data.
The accumulated statistical results over the years show that approximately 4-8 tons of glass may contain one NiS crystal that can cause tempered glass to break.Taking an average of 6 tons containing one impurity,calculated based on the commonly used glass size for curtain walls,which is 6mm thick and 1.2m*2.6m,each 1000 pieces of glass weighs about 47 tons.These glasses may contain 8 NiS crystals that can cause self explosion.It can be inferred that the self explosion rate of this specification of tempered glass is about 0.8%.The thicker and larger the glass,the higher the content of NiS or hard impurities,so the self explosion rate is also higher.Assuming a tempered glass weighs 6 tons,it is estimated that it will definitely self explode,although there is no glass of such a large size.
03
What is homogeneous tempered glass?
What are its advantages?
Homogeneous tempered glass is a product obtained by homogenizing tempered glass,and there is currently a national standard for this product.The homogenization treatment process is to place tempered glass in a homogenization furnace,maintain a heating rate of no more than 1.5℃/min,and continue to heat up to about 298℃for several hours,promoting the NiS transformation or hard impurities inside the tempered glass to expand and cause glass breakage.After gradually cooling,the intact glass is taken out.This process is also vividly referred to as detonation treatment.
The history of homogenization treatment technology internationally is not long,and there is not enough accumulated data to accurately predict the self explosion rate after treatment.However,based on existing cases at home and abroad,it is completely guaranteed that the self explosion rate of conventional size glass is less than 0.1%.It should be noted that current technological methods cannot detect whether tempered glass has undergone homogenization treatment.The most effective way is to require manufacturers to provide homogenization curves or send personnel to supervise the production of homogenized tempered glass at the factory.